Veterinary Pharmaceuticals

Oxytetracycline Hydrochloride USP/BP Bulk API | cGMP Manufacturer Data Sheet

 

 

Oxytetracycline Hydrochloride USP/BP is a broad-spectrum bacteriostatic active pharmaceutical ingredient (API) utilized in industrial veterinary formulation. It inhibits bacterial protein synthesis by reversibly binding to the 30S ribosomal subunit, interrupting peptide chain elongation across susceptible Gram-positive and Gram-negative pathogens, rickettsiae, chlamydiae, and mycoplasmas.
CAS Number: 2058-46-0
Molecular Formula: C22H24N2O9 · HCl
Molecular Weight: 496.89 g/mol
Regulatory Compliance: Manufactured in an ISO 14001 and cGMP-certified facility; active US-DMF and EU-CEP documentation maintained for regulatory filing support.

 

 
 
Chemical & Physical Properties

Appearance & Form:

Yellow crystalline powder, hygroscopic upon prolonged exposure to ambient humidity exceeding 60% RH.

Solubility Profile:

Freely soluble in water; sparingly soluble in ethanol (96%). Solutions exhibit acidic reaction kinetics and degrade rapidly in alkaline environments.

Particle Size Distribution (PSD):

Standard grade D90 < 75 micrometers; micronized grade (D90 < 50 micrometers) available for injectable suspension lines to prevent needle clogging and sedimentation.

Thermal Behavior:

Melts with decomposition at approx. 180°C; store below 25°C protected from light.

 

 

Product Specifications

 

 

Compliance with current pharmacopeial monographs ensures direct integration into regulated manufacturing lines and streamlined dossier submissions.

Parameter

Specification Standard (USP/BP)

Typical Batch Analytical Result

Description

Yellow, crystalline powder; odorless; bitter taste

Conforms

Identification (A, B, C)

Positive reactions per USP monograph

Positive

Assay (anhydrous basis)

89.0% - 102.0% (or 95.0% - 102.0% dried basis)

99.4%

Specific Optical Rotation

-188° to -200° (1% in 0.01M HCl)

-192°

pH (1% w/v aqueous solution)

2.3 - 2.9

2.6

Loss on Drying

<= 2.0%

0.8%

Sulfated Ash / Residue on Ignition

<= 0.5%

0.12%

Heavy Metals

<= 50 ppm

< 10 ppm

 

Applications

Formulation engineers integrate this API across multiple commercial veterinary dosage forms:

1

Injectable Solutions:

Long-acting and standard intramuscular formulations for cattle, swine, and sheep targeting systemic and respiratory infections.

2

Oral Powders & Soluble Granules:

Drinking water administration for poultry flocks to manage airsacculitis and chronic respiratory disease (CRD).

3

Feed Premixes:

Therapeutic and metaphylactic inclusion in swine and poultry feed production under strict veterinary feed directive (VFD) controls.

4

Intra-uterine Infusions:

Boluses and suspensions for bovine metritis management.

 

Pharmaceutical Manufacturing Relevance

 
 
01
 

Dissolution Kinetics:

Controlled crystal habit ensures rapid dissolution rates in aqueous vehicles, minimizing phase separation in multi-dose suspension vials.

 
02
 

Excipient Compatibility:

Compatible with standard chelating agents (e.g., magnesium chloride hexahydrate) and stabilizing antioxidants (e.g., sodium formaldehyde sulfoxylate) utilized in liquid injectable matrices.

 
03
 

Powder Flowability:

Free-flowing characteristics prevent bridging and arching in automated industrial hopper feeds during dry-blend premix processing.

Doxycycline Hydrochloride

 

Grade & Quality Requirements
 

Grade Identification:

Pharma Grade, cGMP compliant.

Pharmacopeia Conformance:

Fully conforms to USP, BP, and Ph. Eur. monographs.

Impurities Profile:

Controlled in strict accordance with ICH Q3A/Q3B guidelines for related substances and degradation products (4-epianhydrotetracycline <= 0.5%, anhydrotetracycline <= 0.5%).

Residual Solvents:

Tested via Headspace Gas Chromatography (GC-HS) confirming conformance with ICH Q3C limits for Class 2 and Class 3 solvents.

 

Quality Control

 

Batch Testing Protocol:

Every production lot undergoes independent analytical release testing via HPLC, FTIR, and atomic absorption spectroscopy.

Reference Standards:

Analytical assays calibrated directly against primary USP/EP reference standards.

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Data Integrity Architecture:

Laboratory testing managed via 21 CFR Part 11 compliant Chromatography Data Systems (CDS), guaranteeing unalterable audit trails.

Retention Sample Protocol:

A 5-year retention sample archive is maintained for every commercial batch in climate-controlled stability chambers (25°C / 60% RH and 40°C / 75% RH).

 

Technical Documents

 

Complete documentation packages are available under Confidentiality Agreement (CDA) or upon verified commercial inquiry:

COA (Certificate of Analysis):

Details full batch-specific chemical assay, impurity breakdown, microbiological load tests, and physical characteristics.

SDS (Safety Data Sheet):

GHS-compliant documentation outlining handling precautions, necessary PPE, and industrial spill response procedures.

TDS (Technical Data Sheet):

Summarizes physical-chemical parameters, storage constraints, and recommended reconstitution limits.

 

 

Supply & Procurement

 

 

Lead Time:
Ex-stock items: Dispatch within 5 - 7 business days upon order verification.
Production orders: 3 - 4 weeks for manufacturing schedule integration.

MOQ (Minimum Order Quantity):

100 kg (standard commercial export drum configuration).

Sample Policy:

Analytical samples (50 g - 500 g) provided for laboratory validation and method transfer upon receipt of corporate credentials and active courier account details.

Bulk Supply Capacity:

Annual manufacturing output exceeding 500 metric tons, supporting structured quarterly blanket orders and multi-port container shipments (FCL/LCL).

 

Packaging & Storage
 
 

Primary Packaging:

Double-layer food/pharma-grade low-density polyethylene (LDPE) bags, heat-sealed under nitrogen purge to prevent moisture migration and photo-oxidation.

 
 
 

Secondary Packaging:

Fiber drums fitted with tamper-evident security seals (Standard Net Weight: 25 kg/drum). Dimensions: 38 x 51 cm. Palletized and stretch-wrapped for international container freight.

 
 
 

Storage Guidelines:

Store in a tight, light-resistant container below 25°C in a dry, well-ventilated warehouse environment. Shelf life: 3 years from manufacturing date when unopened and stored as directed.

 

 

Tetracycline Hydrochloride

 

OEM / Custom Specification

Custom Particle Size Distribution: Tailored micronization available (D90 down to 10 micrometers) for specialized suspension or micro-encapsulation delivery systems.
Custom Packaging Configurations: Alternative net-weight increments (5 kg, 10 kg, 50 kg fiber drums or foil bags) engineered to match plant automated charging requirements.
Private Labeling: Neutral unbranded labeling or custom client-specified shipping marks available for contract manufacturing organizations (CMOs).

 

 

FAQ

 

 

Q: Is a Drug Master File (DMF) available for regulatory submission?

A: Yes, an active US-DMF and EU-CEP are maintained. A Letter of Access (LoA) is issued to regulatory agencies upon the execution of a commercial supply agreement.

Q: How do you prevent batch-to-batch variation in assay and moisture content?

A: Production utilizes standardized crystallization parameters in dedicated, closed-system reactors with automated temperature and vacuum drying controls, maintaining assay variance within ±0.5% across consecutive lots.

Q: What are the accepted international payment terms for bulk export orders?

A: Standard commercial terms include Irrevocable Letter of Credit (LC) at sight or T/T advance deposit with the balance settled against scanned bills of lading and third-party pre-shipment inspection certificates (SGS/Bureau Veritas).

Q: Can the analytical methods be transferred to our internal QC laboratory?

A: Yes. A complete analytical validation package, including HPLC column parameters and mobile phase gradients, is supplied alongside the technical dossier.

 

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